Improve Efficiency, Productivity, & Profitability Of Injection Molding, Blow Molding, & Extrusion Processes
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Material changeover or carbon contamination removal from injection molding machine screw barrel could be inefficient & results in loss of productivity time while purging with polymer resinsor regrind material.
UNICLEANPLUS™ offers broad range of highly efficient purging grades that can quickly clean wide range of polymer resins along with best purging procedure.
Material changeover is one of the expensive problem faced in extrusion blow molding process. Purging with general resins will result in inefficient cleaning, huge quantity consumption and time loss.
UNICLEANPLUS™ offers grades that can quickly clean screw, barrel and die in extrusion blow molding.
Compounds in granule form & emulsion can be selected based on the machine specification and polymer used.
We recommend to contact our expert for grade selection & trial support.
The extrusion process being a continuous process. Regular purging of thermoplastic extruders with UNICLEANPLUS™ compounds avoids product rejection, unexpected breakdowns and downtime. Applications includes wire extrusion, pipe extrusion, sheet extrusion, extruders for plastic compounding applications, blown film extrusion.
Contact us for expert advice & grade selection.
UNICLEANPLUS™ products are highly efficient purging compounds developed to match various materials, machines, and operating ranges of plastics process producing a wide range of end products. We work closely with major plastic resin, colorant, and machinery producers around the world, while continually evolving our products to create the most effective purging compounds available to meet the unique needs of each customer.
We believe that UNICLEANPLUS™ customers deserve the full benefit of every advantage our enterprise can offer. After all, our success is defined by our customers’ success. And with our rich experience in advanced thermoplastics applications we intended to serve you better.
High Cleaning power of UNICLEANPLUS™ guarantees faster material and color change and reduces molding material loss.
Reduces loss of molding material. Removes contamination in screw and barrel, thus reducing rejection rate. Leaves less residue in molding machine due to unique formulation.
Pallet form & emulsion forms for ease of handling and broad operating ranges that permits cleaning with no adjustment of barrel temperatures.
Non-toxic and non-abrasive on machine & mold elements.
UNICLEANPLUS™ removes scaling formation, helps in avoiding tedious screw pulling exercise and downtime.
UNICLEANPLUS™ provides Lower number of rejects, less scrap and also prevent process challenges.
UNICLEANPLUS™ products are highly efficient purging compounds developed to match various materials, machines, and operating ranges of plastics process producing a wide range of end products.
UNICLEANPLUS™ offers breakthrough purging performance for commodity plastics, engineering plastics, specialty plastics and high temperature plastics
Our technology splits the molecular bonds of carbon and color form screw barrel unlike general mechanical scrubbing that can damage the equipment.
We are specialized in providing highly effective purging solutions for the following applications:
Are You Ready To Start Improving Your Efficiency & Increasing Your Profitability?
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Thank you so much for the expert purging solution. We consider UNICLEANPLUS™ as our dependable partner for purging needs. They are very good in terms of performance and delivery lead times.
We're very pleased with the ease of use and the effectiveness of the purging compound. It also helped us to reduce the downtime of the machine and increased productivity! We are able to cut down our purge wastage by 60% by using UNICLEANPLUS™ purging solution.
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We are really happy with the prompt assistance provided and the effectiveness of the product. After purging with UNICLEANPLUS™, it was quickly clean, spotless and a great savior. We haven’t seen the same results with any other purging products.
We are able to work more effectively, produce more, and have fewer unplanned machine stops thanks to it.
UNICLEANPLUS™ provides top-quality purging compounds to help you cut costs, reduce downtime, and improve overall efficiency.
Faster changeovers Eliminate contamination Minimize scrap Fewer screw pulls
| Description | Details | Remarks |
|---|---|---|
| Machine | ||
| Machine Max Shot capacity (grams) | ||
| Polymer used | ||
| Polymer price per Kg | ||
| Lumps price per Kg | ||
| Purging activity | ||
| Machine per hour rate |
| Description | Current process | Using UNICLEANPLUS™ |
|---|---|---|
| Quantity of Purging compound used (kgs) | ||
| Polymer used for cleaning (kgs) | ||
| Resale of lumps (kgs) | ||
| A- Total Cost of purging | 0 | 0 |
| Number of Initial Rejection shots | ||
| Shot Weight (grams) | 0 | |
| B- Total Rejection cost | 0 | 0 |
| Time required to purge (Minutes) | ||
| Cycle Time (Sec) | 0 | |
| Time required to get good product (Minutes) | 0 | 0 |
| Total Down Time (Minutes) | 0 | 0 |
| C- Total Down time cost | 0 | 0 |
| Total cost of purging (A+B+C) | 0 | 0 |
| Saving by using UNICLEANPLUS™ per changeover | 0 | |
In the above table we have not evaluated the profitability of extra production that will incur in the time saved i.e 158.7 Minutes
Note: The calculation above is based on historical data. Actual results may vary depending on the machine's condition.
| COSTING ANALYSIS USING AS UNICLEANPLUS™ | ||
| Description | Details | Remarks |
| Machine | 0 | 0 |
| Machine Max Shot capacity (grams) | 0 | 0 |
| Polymer used | 0 | 0 |
| Polymer price per Kg | 0 | 0 |
| Lumps price per Kg | 0 | 0 |
| Purging activity | 0 | 0 |
| Machine per hour rate | 0 | 0 |
| Description | Current process | Using UNICLEANPLUS™ |
|---|---|---|
| Quantity of Purging compound used (kgs) | 0 | 0 |
| Polymer used for cleaning (kgs) | 0 | 0 |
| Resale of lumps (kgs) | 0 | 0 |
| A- Total Cost of purging | 0 | 0 |
| Number of Initial Rejection shots | 0 | 0 |
| Shot Weight (grams) | 0 | 0 |
| B- Total Rejection cost | 0 | 0 |
| Time required to purge (Minutes) | 0 | 0 |
| Cycle Time (Sec) | 0 | 0 |
| Time required to get good product (Minutes) | 0 | 0 |
| Total Down Time | 0 | 0 |
| C- Total Down time cost | 0 | 0 |
| Total cost of purging (A+B+C) | 0 | 0 |
| Saving by using UNICLEANPLUS™ per changeover | 0 | |
In the above table we have not evaluated the profitability of extra production that will incur in the time saved i.e 158.7 Minutes
Note: The calculation above is based on historical data. Actual results may vary depending on the machine's condition.
Note:- Enter details in Box cells